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Model: OptiEdge 8.5

Edge Bander for manufacturing 45° & 90° Edge Banding Combination Panels

Salient Features :-

• 45° Panel Edge from straight panel in single pass
• High performance machine with High feeding speed up to 25 m/min gives more production.
• 45° Edge Banding function by finger touch from Smart Touch PLC control panel. No need to adjust any units / parts.
• An optimal unit for panel edge pre-milling with two heavy duty high frequency motors supplied with set of diamond cutters, as standard supply with machine.
• Motorized up-down movement of pressure beam for easy thickness setting.
• High frequency motors sliding on heavy prismatic guide ways for perfect finishing with trouble free performance.
• Independent twin glue tanks apply the glue to the degree edge and straight edge of panel . Both glue spreading roller provides precise & consistent glue application. Perfect adhesion to the applied edge due to heavy duty pressure rollers.
• Perfect straight and degree edge banding finishing on panel due to 2 milling, 2 trimming, 2 scrapping & buffing units.
• Automatic lubrication system circulates lubrication to the required parts of the machine, ensures efficient operation and increase life of parts.
• Safety air tank provision for non-dropping of air during process.
• Robust feed chain & conveyor system with heavy duty gearbox for effective pressure on panels.
• All electronic & pneumatic parts are from well-known international brands.
• Ensuring longer machine life, safe operation, reduced unscheduled downtime and more economical operation costs.
• Low maintenance m/c, easy available cost effective spares, best service support

90° Pre - Milling

An optimal unit for panel edge pre-milling with two heavy duty high frequency motors supplied with set of diamond cutters, as standard supply with machine.

45° Milling

An optimal unit to make panel edge 45°, with 5 hp heavy duty high frequency motor in single pass.

45° Edge Tape Grooving

An optimal unit for edge tape grooving to make proper banding with panel with diamond groove cutter, as standard supply with machine.

The Feed Track

Robust feed chain & conveyor system with heavy duty gearbox gives straight movement effective pressure on small / big panels.

45° Gluing, Banding & Edge Cutting

Glue spreading roller provides precise & consistent glue application.

Perfect adhesion to the applied edge with heavy duty pressure rollers.

There are three groups of pressure rollers for proper adhesion on inclined edge. Heavy duty knife with pneumatic pressure cuts the edge banding materials smoothly up to 25 mm height & 2 mm thickness.

90° Gluing, Banding & Edge Cutting

Glue spreading roller provides precise & consistent glue application.

Perfect adhesion to the applied edge with 4 heavy duty pressure rollers.

Heavy duty knife with pneumatic pressure cuts the edge banding materials smoothly up to 60 mm height & 3 mm thickness.

45° Trimming

Compact and powerful high frequency two motors guarantees perfect finish on edge. High level finishing thanks to the sturdy & heavy duty structure which is free of any vibration. Trimmer cutter trims the perfect finishing on straight edge of panel.

45° Top Flat Scrapping

Gives the best finishing touch to the PVC/ABS edges, leaving no trimming marks on the panel. Unit complete with rotating copiers.

End Cutting

Compact and powerful high frequency two motors guarantees perfect finish on edge, sliding on two prismatic heavy guideways with recirculation ball bearings.

90° Fine Trimming

Compact and powerful high frequency two motors guarantees perfect finish on edge. High level finishing thanks to the sturdy & heavy duty structure which is free of any vibration.

Trimmer 2R cutter trims the perfect finishing on straight edge of panel.

Edge Scraping & Flat Scrapping

Gives the best finishing touch to the PVC/ABS edges, leaving no trimming marks on the panel. Unit complete with rotating copiers.

Cleaning Agent

In order to prevent glue to adhere on panel, cleaning liquid is sprayed to lower & upper edge surface of the panel.

Buffing

Perfect straight & degree edge banding finishing by unit. Independently adjustable buffing wheels, for cleaning & polishing of the panel. It can be adjustable at a particular angle to maximize its effect for perfect finishing of workpiece & increase the life of buffing wheels.

Control Panel

Easy accessible user friendly Smart Touch PLC control panel positioned at machine in-feed, for easy & quick operations.

Pressure Beam Up-down

Motorized up-down movement of pressure beam for easy thickness setting for quick operation from control panel.

Auto Lubrication

Automatic lubrication system circulates lubrication to the required parts of the machine, ensures efficient operation and increase life of parts.

Air pressure safety tanks are provided to ensure non-dropping of air during process.

All electrical & electronics components are well known international reputed brands for trouble free performance.

Machining Examples